Rogers Wire EDM Service has been serving Colorado and surrounding communities since 1992. 
We are a job shop specializing in wire electrical discharge machining (Wire EDM). 

Reasons to Use Wire EDM

What is Wire EDM?
Wire Electrical Discharge Machining (Wire EDM) is a precise and versatile manufacturing process used in the machining of complex and intricate parts. In this method, a thin wire is utilized to erode material from a workpiece made of conductive materials. The wire, made of brass or copper, is guided through the workpiece while submerged in a dielectric fluid, such as deionized water. By creating a controlled electrical discharge between the wire and the workpiece, material is removed, gradually shaping the desired part.

Advantages of Wire EDM:

  • exceptional precision and repeatability, making it ideal for producing affordable, tight-tolerance parts with minimal human intervention
  • can achieve fine surface finishes and produce extremely small corner radii
  • highly versatile, capable of machining a wide range of materials, including those that are difficult to cut with conventional methods, like hardened tool steel or exotic alloys
  • it is a non-contact process, the absence of cutting forces reduces mechanical stress on the workpiece, leading to minimal distortion and virtually burr-free parts
  • it can cut complex shapes that would be extremely challenging or impossible to achieve with conventional machining

These advantages collectively make Wire EDM a valuable resource in various industries, including aerospace, medical, and toolmaking, where precision and accuracy are critical.

Our Current Equipment

Click on machine image for more information.

AgieCharmilles - CUT P550 Pro
Wire EDM Machine
21.6" x 13.77" Travel
Maximum Part Height = 15.75"

AgieCharmilles - CUT 300
Wire EDM Machine
21.6" x 13.77" Travel
Maximum Part Height = 15.75"

Vertical Mill
30" x 20" Travel

McWilliams EZEN
CNC EDM Drilling Machine
13.8" x 9.8" Travel
Maximum Part Height = 10.0"


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